Custom Mailer Boxes
Durable corrugated mailer boxes designed for e-commerce and subscription brands. At Lyspire, we connect you with factories in China to source custom printed mailer boxes with logo at wholesale prices and low MOQ. From dieline design to sampling, production, and quality checks, we manage every step.
Why Choose Mailer Boxes for Your Business?
Mailer boxes offer the perfect combination of protection, branding, and cost-effectiveness for e-commerce shipping and brand presentation.
Economical Corrugated Mailer Boxes
Cost-effective and lightweight, perfect for wholesale orders and subscription packaging. Optimized for safe shipping while reducing unit costs.Ideal for Amazon FBA sellers and online retailers.
Custom Printed Mailer Boxes with Logo
Elevate your brand with branded mailer boxes. Full CMYK or Pantone printing inside and out, plus foil stamping, embossing, and more. Our packaging design services help create stunning branded experiences.
Professional Subscription-Ready Packaging
Designed for small and medium businesses , with accurate dielines, inserts, and lock-tab closures for a secure and professional unboxing experience.
Mailer Box Materials & Customization Options
Choose from a wide range of kraft, white, and corrugated (E-flute / B-flute) materials.All options are available with eco-friendly, FSC-certified paper and recycled board for sustainable packaging.
Kraft Mailer Boxes
Eco-friendly kraft corrugated mailer boxes with natural brown appearance, perfect for sustainable brands.
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100% recyclable and biodegradable
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Available in 18pt and 24pt thickness
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Custom printing with over 6 colors
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Superior tear resistance
White Mailer Boxes
Professional white cardboard offering clean appearance and excellent print quality for vibrant brand designs.
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Superior print quality for vibrant colors
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SBS paperboard construction
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Smooth surface for premium branding
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Excellent ink absorption
Corrugated Mailer Boxes
Heavy-duty corrugated cardboard providing maximum protection for fragile items while maintaining cost-effectiveness.
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Available in single and double wall
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Excellent crush resistance
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Lightweight yet extremely durable
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Cost-effective for bulk shipping
Custom Printed Mailer Box Design Features
Complete customization options to create mailer boxes that perfectly represent your brand and protect your products.
Custom Sizes
Create custom size mailer boxes for apparel, cosmetics, or electronics.
Custom Printing
CMYK, Pantone, foil stamping for branded mailer boxes with logo
Die-cut Types
Unique shapes for subscription mailer boxes and e-commerce brands.
Special Finishes
Matte, gloss, spot UV, or foil stamping to enhance your mailer box design.
Interior Options
Custom inserts, tissue paper, or protective padding for product safety.
Sustainable Options
Eco mailer boxes with soy-based ink and recycled cardboard.
Mailer Boxes by Industry Applications
See how different businesses use custom mailer boxes to enhance their brand presence and improve customer experience.
More Than a Box, It's an Experience
For a fashion subscription, the unboxing is part of the style. We helped them create branded mailer boxes with seasonal designs and printed styling tips inside, turning every delivery into a personal and share-worthy moment.
Luxury Unboxing Experience
A high-end skincare brand wanted packaging that felt as premium as their products. We designed Branded mailer boxes with delicate foil stamping. Inside, printed application tips and ingredient info added a thoughtful touch, making customers feel cared for from the moment they opened the box.
Protection That Builds Trust
For a phone accessory brand, product protection is everything. We engineered sturdy corrugated mailer boxes with custom inserts to keep items safe. By adding a QR code to tutorials and warranty info, we also helped them reduce customer support questions and build brand confidence.
Our Mailer Box Manufacturing Process
Our transparent process ensures you get high-quality mailer boxes at fair prices with complete project management from design to delivery. Learn more about why we’re different.
01
Brief & Design
We discuss your needs and match you with the right factory, and then will start rapid prototyping in 1-2 days.
02
Sampling & QC
We coordinate sample production and conduct QC inspections to ensure your packaging meets specifications.
03
Bulk Production & Delivery
We manage bulk production and arrange global shipping. we deliver your finished custom packaging to your door, anywhere worldwide.
Mailer Box Specifications & Size Guide
Detailed specifications for our custom mailer boxes to help you choose the perfect solution for your products.
| Specification | Options Available | Notes |
|---|---|---|
| Standard Mailer Box Sizes | 4"×3"×1" to 24"×18"×6" | Custom size mailer boxes available |
| Material Thickness | 14pt, 16pt, 18pt, 24pt | Corrugated (E-flute, B-flute), Kraft |
| Weight Capacity | Up to 15 lbs (kraft/white), 25 lbs (corrugated) | Depends on box size and material |
| Printing Area | Full coverage available | Custom logo, CMYK, Pantone, foil stamping |
| Color Options | CMYK + up to 3 PMS colors | Spot colors for brand consistency |
| Minimum Order | 200 pieces | Lower MOQs for sample orders |
| Lead Time | 12-20 business days | Rush services available |
Transparent Mailer Box Pricing
No hidden fees. You will get our actual factory pricing from our network of verified factories. We help you compare options and negotiate competitive rates.
What's Included With Every Order?
* Please note: The price ranges shown are estimates based on standard-sized mailer boxes. The final price depends on your specific dimensions, materials, and printing options. Contact us for a precise quote tailored to your project. Learn more about our transparent pricing model.
Frequently Asked Questions
Find answers to common questions about our custom mailer boxes, materials, and ordering process. For more detailed information, visit our comprehensive FAQ section.
We are a sourcing partner working with verified Chinese manufacturers. Our role is to coordinate design, production, QC, and logistics, so you don’t need to deal with multiple factories yourself.
Yes. We negotiate directly with manufacturers on your behalf, ensuring transparent and competitive pricing without unnecessary middlemen.
Our standard mailer box sizes range from 4x3x1 inches to 24x18x6 inches. We also offer custom size mailer boxes to fit your specific products. Popular sizes include 10x7x3, 12x9x3, and 14x11x4 inches for most e-commerce applications. Our design team can help recommend the optimal size for your products.
Our minimum order quantity for custom mailer boxes is 200 pieces. This applies to both branded mailer boxes and personalized mailer boxes with custom printing. For startup brands or businesses needing lower quantities, we offer sampling services to test designs before larger orders.
Custom printed mailer boxes offer superior brand presentation, better durability, and a more professional appearance compared to labels. They provide full-color printing coverage and cannot be easily removed or damaged during shipping, ensuring your brand message stays intact throughout the delivery process.
Kraft mailer boxes are made from natural brown paper and are eco-friendly with a rustic appearance, perfect for sustainable brands. Corrugated mailer boxes offer superior protection with fluted cardboard construction, ideal for fragile items but slightly heavier and more expensive.
Yes! We can print on the interior of your custom mailer boxes. This is popular for adding unboxing messages, product instructions, brand stories, or social media handles to enhance the customer experience. Our packaging design services can help create engaging interior designs.
Sampling takes 3-5 days, while production typically requires 12-18 business days depending on complexity, quantity, and printing requirements. Rush services are available for urgent orders with additional fees. Our logistics team coordinates global shipping to ensure timely delivery.
Your trusted China sourcing partner. We make importing simple, reliable, and profitable.
Services
Contact Us
Building 1, No. 657, Huixian Road, Jintan District, Changzhou, China
+(740) 481 31413
info@lyspire.com
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